EGR valve replacement cost compared with a delete

EGR valve replacement cost depends on the part and how much of the engine has to come apart to reach it, so bills vary a lot between vehicles. We don't replace valves at SGR, but this guide explains what makes up the price and how it compares with our £220 + VAT EGR delete.

What you're paying for

A garage quote for a new EGR valve is usually made up of several parts, and it helps to know which ones apply to your vehicle.

The valve

A genuine part costs more than a pattern one. On some engines the valve comes as a module with the cooler or pipework, which raises the price.

Labour

Some valves sit on top of the engine and swap in under an hour. Others hide behind the intake pipework or turbo, and the labour can be several times the cost of the part.

Gaskets and seals

New gaskets are needed every time the valve comes off, and some garages replace bolts or pipes at the same time.

Coding and adaptation

On many modern diesels the ECU has to learn the new valve's positions, using diagnostic software, before it works properly.

Diagnosis

A good garage confirms the valve is faulty before fitting a new one. If not, you risk paying for a part that doesn't fix the problem.

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Check these before buying a new valve

An EGR fault code doesn't always mean the valve is finished. It's worth ruling these out, because some cost far less to fix.

  • Damaged wiring or a corroded plug, which often shows up as P0403
  • A split vacuum hose or failed solenoid on older, vacuum-operated valves
  • A boost or intake leak upsetting the airflow readings
  • A faulty mass airflow sensor (P0101), which can make EGR flow look wrong
  • A blocked or leaking EGR cooler rather than the valve itself
  • A separate EGR position or pressure sensor that's failed while the valve still works
Our mobile diagnostic check (£100 + VAT) reads live data to show which of these you're dealing with, and a smoke test (£120 + VAT) finds intake leaks.
EGR valve on a diesel engine

Replacement compared with cleaning or a delete

New valve at a garageValve cleaned at a garageSGR EGR delete
CostPart, labour and coding, depending on the vehicleUsually less than a new valve£220 + VAT
WhereAt the garageAt the garageAt your home or workplace
Lasting fix?A new valve can carbon up again in timeDepends on the valve's conditionEGR faults stop being logged
Done by SGR?NoNoYes
SGR technician working in a car's engine bay

Why a new valve can fail again

Fitting a new valve into a heavily carboned intake, or leaving the original cause unfixed, means the replacement starts clogging straight away. Short trips, a worn crankcase breather and injector faults all add to the soot and oil vapour that coat the valve.

If carbon in the intake is part of the problem, our carbon cleaning (£125 + VAT) clears deposits from the engine's airways, and can be booked alongside a valve fitted by your garage.

Where an EGR delete fits in

Our EGR delete switches EGR control and monitoring off in the ECU for £220 + VAT, at your home, yard or workplace. Once it's done, EGR faults stop being logged, so there's no new valve to carbon up again.

Frequently asked questions about EGR valve costs

SGR Automotive van parked beside a customer's car
How much does it cost to replace an EGR valve?

It varies with the vehicle, the part and the labour time. Ask your garage for a quote that lists each one separately, and get the fault confirmed first so you're not paying for a valve you don't need.

Is an EGR delete cheaper than a new valve?

On many vehicles, yes. Ours costs £220 + VAT wherever the vehicle is parked in our North West area, but it's for off-road and export use only, so it can't replace a repair on a road vehicle. Read is EGR delete legal? for the details.

Can I replace just the EGR sensor?

On some engines the position or pressure sensor is a separate part and can be swapped on its own. On many others it's built into the valve, so the whole valve has to be replaced.

Is it worth replacing an EGR valve?

With a confirmed valve fault, yes, as it keeps the engine running properly and passing its MOT. Fix whatever made the old one clog, or the new one may go the same way.

Do SGR replace EGR valves?

No. We diagnose EGR faults on site and carry out EGR deletes, and we can tell your garage exactly what needs replacing.

Get your EGR fault diagnosed first

Before you pay for a new valve, let us confirm what's actually wrong. We'll come to you, read the codes and live data and give you a clear answer for £100 + VAT.

Want the EGR switched off instead? Book an EGR delete for £220 + VAT, or email sales@sgrautomotive.co.uk.

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Eccles, Manchester M30 0SF
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